Hlangana nezidingo eziphakeme zamathuluzi edayimane afakwe ngogesi embonini ye-abrasives Ngokuthuthuka okuqhubekayo kwemboni ye-abrasives, izidingo zamathuluzi edayimane afakwe ngogesi sezifinyelele amazinga amasha. Abakhiqizi nabasebenzisi ngokufanayo badinga amathuluzi asebenza kahle kakhulu, ahlala isikhathi eside kanye nokunemba kokugaya okunembile. Ukuze kufezwe lezi zimfanelo, insimbi efakwe ngogesi esetshenziswa enkambisweni yokukhiqiza kumele ibe nobunzima obukhulu kanye nokumelana nokuguguleka ngenkathi isatshalaliswa ngokulinganayo kulo lonke ithuluzi. Lokhu kuvimbela ukugqoka ukuthi kungaphuki futhi kuthinte impilo nokusebenza kwethuluzi.
Amathuluzi edayimane afakwe ngogesi ayithuluzi ledayimane elenziwe ngokufaka ungqimba lwensimbi eyisisekelo ezungeze idayimane, liyisonge ngokuqinile ezungeze isisekelo esivame ukwenziwa ngensimbi noma ezinye izinto. Lawa mathuluzi asetshenziswa kabanzi ezimbonini ezifana ne-mechatronics, ingilazi, izinto zokwakha, kanye nokubhoboza uwoyela. Enye yezinselele ezinkulu ekukhiqizeni amathuluzi edayimane afakwe ngogesi ukuqinisekisa ukuthi uqweqwe lwensimbi luhlangabezana ngokwanele nokulindelwe okuphezulu okubekwe kula mathuluzi. Izinsimbi ezisetshenziswa enkambisweni yokufakelwa ngogesi kumele zibe nobunzima obukhulu kakhulu kanye nokumelana okuhle kokuguguleka ukuze zimelane nobunzima bokugaya nokusika imisebenzi. Lobu bunzima buqinisekisa ukuthi izinhlayiya zedayimane zihlala ziqinile endaweni yazo yonke impilo yaleli thuluzi, okwandisa ukusebenza kahle kanye nokunemba.
Inzuzo eyinhloko yeamadiski edayimane afakwe ngogesiyiphrofayili yabo encane kakhulu. Lo mklamo omncane ususa izinto ngokushesha futhi unciphisa kakhulu ukwakheka kokushisa ngesikhathi sokugaya uma kuqhathaniswa namanye ama-disc edayimane. Ngenxa yalokho, abasebenzisi bangafinyelela isivinini sokugaya esiphezulu ngaphandle kokubeka engcupheni ikhwalithi yomsebenzi noma babeke engcupheni umonakalo ezintweni ezisetshenziswayo. Imfihlo yokusebenza kahle okumangalisayo kwama-disc edayimane afakwe ngogesi isekwakheni kwawo. Izinhlayiya zedayimane zifakwa ngokunembile futhi ziboshwe ku-substrate yensimbi ngenqubo yokugaya ngogesi. Le ndlela yokukhiqiza eyinkimbinkimbi iqinisekisa ukuvezwa okuphezulu kwendawo engaphezulu kwedayimane, ngaleyo ndlela ikhuthaza ukususwa kwezinto okusebenzayo. Kodwa-ke, le nzuzo iholela ebubini bazo - la ma-disc aguga ngokushesha kunezinye izinhlobo zama-disc edayimane. Ngenxa yokuthi mancane kakhulu, i-plating kula ma-disc ivame ukuguga ngokushesha ngesikhathi sokusebenza kokugaya. Ngakho-ke, abasebenzisi bangase bazithole beshintsha ama-disc kaningi kunokuba bebengawashintsha ngama-disc edayimane amakhulu. Ukuze balondoloze ibhalansi phakathi kokusebenza kahle nokuphila isikhathi eside, abakhiqizi batshala imali ocwaningweni nasekuthuthukisweni ukuze bathuthukise ukusebenza kwama-disc edayimane afakwe ngogesi. Ngokulungisa inqubo yokugaya nokuhlola izinto ezintsha, bahlose ukufeza ibhalansi ephelele phakathi kwesivinini sokususa izinto kanye nokuphila isikhathi eside kwe-disc.
Inqubo yokufaka i-electroplating iqinisekisa ukubopha okuqinile phakathi kwezinhlayiya zedayimane kanye ne-substrate yensimbi, okunikeza ukulawula okunembile kanye nemiphumela yokugaya ephelele. Ama-disc edayimane, ngakolunye uhlangothi, akhiqizwa ngokubopha izinhlayiya zedayimane ku-metal noma i-resin matrix. Lawa ma-disc enzelwe ukusetshenziswa kokugaya okunzima ezintweni eziqinile. Ukuqina kwama-disc edayimane kuwavumela ukuthi amelane namazinga aphezulu okushisa nokuguguleka, okwenza afaneleke kakhulu emisebenzini enzima edinga ukusebenza isikhathi eside.
Ukukhetha phakathi kwamadiski afakwe i-electroplated kanye nama-diamond abrasive ekugcineni kuncike ezidingweni ezithile zohlelo lokusebenza. Imisebenzi esebenza kahle ehilela ukugaya okunzima kanye nezinto eziqinile neziqinile ngokuvamile idinga amadiski okugaya idayimane. Lawa madiski okugaya angamelana nokushisa okukhulu okukhiqizwa ngesikhathi sokugaya ngenkathi eqinisekisa impilo yenkonzo ende. Ngokuphambene nalokho, ubuhle bamadiski edayimane afakwe i-electroplated ukunemba kwawo okumangalisayo kanye nokulula kokulawula. Abasebenzisi bakhetha lawa masondo okugaya ukuze basebenze kahle futhi babe nemininingwane eyinkimbinkimbi njengokugaya kahle izingxenye ezincane nezinto ezibuthakathaka. Iphrofayili ephansi yediski efakwe i-plated ithuthukisa ukuhamba kahle, okuvumela abasebenzisi ukuthi bathole imiphumela enemininingwane ngaphandle kokubeka engcupheni ukunemba. Nakuba amadiski edayimane enikeza ukuqina okuhle kakhulu, uhlobo lokwakhiwa kwawo lungabangela ukulinganiselwa kokunemba. Ukuhlanganiswa kwezinhlayiya zedayimane ne-matrix (kungakhathaliseki ukuthi insimbi noma i-resin) kudala iphrofayili enkulu kancane. Ngenkathi lesi sici siwusizo emisebenzini yokugaya enzima, singadala izinselele lapho sisebenza ngezinto ezibucayi ezidinga ukunemba okuphezulu kakhulu. Kubalulekile ukuqaphela ukuthi zombili izinhlobo zamadiski okugaya zisebenzela izinjongo ezihlukile futhi zihlangabezana nezidingo ezahlukene zokugaya. Izimboni ezahlukene ezifana nokukhiqiza, ukwakha, kanye nezimoto zithembele kula madiski ukuze zifinyelele imiphumela efiselekayo. Njengoba ubuchwepheshe buthuthuka, abakhiqizi bayaqhubeka nokuthuthukisa ukusebenza kanye nempilo yesevisi yama-disc okugaya afakwe ngogesi kanye nedayimane ukuze kuhlangatshezwane nezidingo zemboni ezishintshayo.
Ngamafuphi, ukukhetha phakathi kwamadiski okugaya afakwe ngogesi kanye nadayimane kuncike ezidingweni ezithile zomsebenzi wokugaya okhona. Ngezinhlelo zokusebenza ezisebenza kahle kakhulu ezihlanganisa izinto eziqinile neziqinile, amadiski edayimane ayisinqumo sokuqala. Ngesikhathi esifanayo, lapho ukunemba, ukulawula kanye nokusebenza kahle kubalulekile, amadiski edayimane afakwe ngogesi ayisinqumo sokuqala, okuqinisekisa imiphumela emihle.
Isikhathi sokuthunyelwe: Novemba-01-2023