Amathuluzi edayimane afakwe ngogesiinikeza ukunemba okukhulu kanye nekhwalithi. Amathuluzi edayimane afakwe ngogesi ashintsha indlela abakhiqizi abaphatha ngayo izinto eziqinile, eziqhekekayo, nezinzima ukwenza umshini. Kusukela ku-carbide kuya engilazini ebonakalayo, kusukela kubumba kuya kumatshe ayigugu, amathuluzi edayimane afakwe ngogesi anikeza amazinga okunemba nokusebenza kahle okwakungacatshangwa ngaphambili. Lawa mathuluzi awafanele nje kuphela ukwenza izinto eziqinile, kodwa futhi nokwenza izinsimbi ezithambile neziqinile ezingenayo insimbi kanye nama-alloy azo, kanye nezinto ezihlanganisiwe okunzima ukwenza umshini njengerabha nama-resin. Kusukela kumasondo okugaya kuya kuma-jigsaw, amasethi ommese kuya kuma-reamers, ububanzi bezicelo zamathuluzi edayimane afakwe ngogesi abunamkhawulo.
Enye yezinzuzo ezinkulu zamathuluzi edayimane afakwe ngogesi yikhono lawo lokufeza ukunemba okumangalisayo. Lokhu kuwenza afaneleke kakhulu ezimbonini zokukhiqiza ezinembayo ephezulu njengezindiza, izinto zikagesi, kanye namadivayisi ezokwelapha. Lawa mathuluzi ayakwazi ukukhiqiza izingxenye ngezindinganiso eziqinile, kanye nokubekezelelana okulinganiswa ngama-micron. Lokhu kuphumela emikhiqizweni yekhwalithi ephezulu enokwethenjelwa okukhulu.
Isibonelo, embonini yezindiza, amathuluzi edayimane afakwe ngogesi asetshenziselwa ukukhiqiza izingxenye ezibalulekile njengezinsika ze-turbine kanye nezinsika ze-fan. Lezi yizingxenye ezicindezelwe kakhulu okumele zikhiqizwe ngezindinganiso eziqinile. Amathuluzi edayimane afakwe ngogesi ahlinzeka ngokunemba okudingekayo ukuze kuhlangatshezwane nalezi zidingo, okwenza izindiza ziphephe futhi zithembeke kakhudlwana. Ngokufanayo, embonini ye-elekthronikhi, amathuluzi edayimane afakwe ngogesi asetshenziselwa ukwenza ama-microchip nezinye izingxenye ezibucayi. Njengoba ama-microchip eba mancane futhi eba yinkimbinkimbi, isidingo samathuluzi okunemba asikaze sibe sikhulu. Amathuluzi edayimane afakwe ngogesi ahlinzeka ngezinga eliphakeme kakhulu lokunemba okudingekayo ukukhiqiza lezi zingxenye ezincane. Ngokubambisana, amathuluzi edayimane afakwe ngogesi aguqula ukukhiqiza. Anikeza izinzuzo ezahlukahlukene, kufaka phakathi ukunemba okukhulu, ukusebenza kahle okukhulu kanye nemikhiqizo eqediwe esezingeni eliphezulu. Njengoba la mathuluzi eqhubeka nokuthuthukiswa nokuhluzwa, singalindela ukuthuthuka okukhulu kakhulu kubuchwepheshe bokukhiqiza. Abakhiqizi abatshala imali kumathuluzi edayimane afakwe ngogesi bazoba phambili kulokhu kusungulwa futhi bajabulele inzuzo yokuncintisana emakethe.
Isondo lesigubhu sedayimane elifakwe ngogesi
Enye yezinzuzo eziyinhloko ze-isigubhu sedayimane esifakwe ngogesi amasondo okugayaKulula ukukhiqiza. Inqubo yokufaka i-electroplating ishibhile futhi idinga ukutshalwa kwezimali okuncane kunezinye izindlela zokukhiqiza. Lokhu kuyenza ifaneleke kakhulu emabhizinisini anesabelomali esincane noma imisebenzi emincane. Enye inzuzo yesondo lokugaya idayimane elifakwe i-electroplated ukuthi alidingi ukugqoka futhi kulula ukulisebenzisa. Lokhu konga isikhathi nezindleko zabasebenzi enkambisweni yokukhiqiza, okwenza kube ukukhetha okusebenzayo nokusebenzayo kwamabhizinisi. Naphezu kokuba nesendlalelo esisodwa sedayimane, anomjikelezo wokuphila isikhathi eside, okwenza abe inketho ethembekile nengabizi kakhulu. Kumasondo okugaya ama-roller anezidingo zokunemba okuphezulu, ukufaka i-electroplating kuyindlela yokukhiqiza kuphela etholakalayo.
I-electroplated diamond wire saw
Amasaha ensimbi edayimane afakwe ngogesi aseyithuluzi elidumile embonini yokukhiqiza. Aqukethe ama-busbar ensimbi, insimbi efakwe ngogesi, nedayimane, lawa masaha asetshenziselwa ukusika nokubumba izinto ezahlukahlukene ezifana nezinduku ze-silicon ne-sapphire. Amasaha ensimbi efakwe ngogesi angenziwa ngokwezifiso ukuze ahlangabezane nezidingo ezithile zokusika futhi atholakala ngobubanzi nobude obuhlukene. Lokhu kuvumela ukunemba okukhulu kanye nokuguquguquka enkambisweni yokusika.
Amasaha ensimbi edayimane afakwe ngogesi anikeza izinzuzo eziningana kunezindlela zokusika udaka zendabuko. Okokuqala, ukusebenza kahle kokukhiqiza kuphezulu, futhi umthwalo omkhulu ungaqedwa ngesikhathi esifushane. Okwesibili, ukusebenza kahle kokuguqulwa okuphezulu kwesaha kusho ukuthi kusetshenziswa amandla amancane ngesikhathi sokusebenza. Ngaphezu kwalokho, ukunemba okuphezulu kokulawula kwesaha lensimbi efakwe ngogesi kuqinisekisa ukunemba kanye nokuvumelana kwezicucu eziqediwe. Okokugcina, amasaha anobungani nemvelo futhi aluhlaza, okwenza abe ukukhetha okuzinzile nokunomthwalo wemfanelo kwamabhizinisi.
I-drill bit yedayimane efakwe ngogesi
Enye yezinzuzo eziyinhloko zokusebenzisa i-electroplating ukukhiqiza ama-diamond bits amazinga okushisa aphansi asetshenziswa kule nqubo, angabi ngaphezu kuka-100°C. Lokhu kuphambene nama-diamond bits acindezelwe ngokushisa, adinga amazinga okushisa aphezulu futhi avame ukulimaza idayimane esetshenziswayo. Ngokugwema amazinga okushisa aphezulu, amadayimane asetshenziswa kuma-diamond drill bits ambozwe ngogesi awathambekeli kakhulu ekulimaleni, okuholela ekuphileni isikhathi eside kanye nokusebenza kahle okuphezulu.
Enye inzuzo yemishini yokubhola idayimane efakwe ngogesi ukuthi inqubo yokukhiqiza ilula. Imishini edingekayo ekukhiqizeni ishibhile kunaleyo edingekayo kuma-bits edayimane acindezelwa ngokushisa, futhi inqubo ngokwayo ilula. Lokhu kwenza kube lula ukukhiqiza inani elikhulu lama-bits edayimane ngesivinini esisheshayo, okuzuzisa abakhiqizi abafuna ukwenza inqubo yabo yokukhiqiza ibe lula.
Ngaphezu kwalokho, ukusetshenziswa kwesikhunta kuyancipha uma kusetshenziswa izindlela zokufaka i-electroplating. Lokho kungenxa yokuthi inqubo ihilela ukufaka izinto ku-substrate kunokuyisika kusuka kubhlokhi elikhulu. Ngenxa yalokho, izinto ezincane ziyachithwa ngesikhathi sokukhiqiza, okwenza kube yindlela eqhubekayo yokukhiqiza i-diamond bit.
Isikhathi sokuthunyelwe: Juni-21-2023