Types of electroplated diamond abrasive tools
Electroplated diamond abrasive is one of the abrasive tools. It is used to bond the abrasive with a certain bond. It is generally installed in grinders, grinders, polishers, or special installation tools. It is widely used in optical lenses, prisms, watch glass, sapphire glass. To achieve the effect of grinding, grinding and polishing by processing various workpieces; According to the use, the abrasive tools are mainly divided into the following types:
1. Grinding: mainly used for grinding tools installed on grinding machines, which can be divided into rough grinding and fine grinding when grinding the workpiece, such as internal grinding and external grinding.
2. Grinding: generally used for grinding the burr of the workpiece or processing the surface of the workpiece with low accuracy. Use grinding machine, electric, pneumatic and other tools to achieve grinding effect at high speed.
3. Polishing; It is specially used for processing with high requirements for surface finish (roughness), which is a process requiring separate processing.
Application of electroplated diamond abrasive tools
Electroplated diamond abrasive tools: due to the high hardness of diamond itself. It can be divided into artificial and natural, among which, natural hardness is higher, but it is expensive because of its scarcity. As a result, the most widely used products on the market are synthetic diamond abrasive products.
Therefore, diamond abrasive tools are also widely used. There are many kinds of diamond abrasive tools according to national standards, especially in the size and shape of abrasive tools. These are determined by the use of diamond abrasive tools. For example, it is very prominent to use abrasive tools when grinding inner holes. At the same time, it is also a good helper for ordinary abrasive tools, especially when it is used for hard grinding materials.
Because the z lion diamond tools is mainly composed of diamond abrasive, and then combined with resin, metal, ceramic and other binders. Therefore, the use of diamond abrasive tools is more special. It is indispensable for grinding the inner hole and other places that cannot be ground by grinding wheel. It is mainly used for grinding, polishing and grinding. At the same time, according to the characteristics of the above diamonds, they can be divided into the use of grinding high and hard alloy and non-metallic materials.
In this regard, the use of diamond abrasive tools is unique compared with ordinary grinding wheels. It has high hardness, high compressive strength and good wear resistance. In grinding, diamond abrasive tools have become the most ideal tool for grinding hard and brittle materials and hard alloys. Using it to grind workpieces not only has high efficiency, high precision, but also has good roughness, less consumption of grinding wheels, long service life, and can also improve working conditions.
Therefore, the use of Z-LION diamond abrasive tools is more and more obvious. It is widely used in metal and non-metallic hard and brittle materials with low iron content that are difficult to be processed by ordinary grinding wheels, such as cemented carbide, agate gem, high-alumina porcelain, optical glass, semiconductor materials, stone, etc. In the grinding industry, the combination properties of abrasives selected are different due to different materials to be processed.
Electroplated abrasive tool is one of them. It is made of diamond or CBN abrasive. It can play an important role in grinding difficult to grind materials, materials with high precision requirements and superhard materials. Now the production method is more and more technical specialization. The results of electroplated diamond abrasive tools are different due to the size of the material, so the function of electroplated diamond abrasive tools is to select different particle sizes according to the operation and requirements. The following are the normal particle sizes: 80 #, 100 #, 120 #, 150 #, 180 #, 220 #, 320 #, 400 #
600 #, 800 #, 1000 #, 1200 #, 1500 #, 2000 #, etc.
Which is wear-resistant, electroplated diamond abrasive or sintered diamond abrasive
Generally speaking, electroplated diamond abrasive tools are not as wear-resistant as sintered ones, because electroplated diamond abrasive tools generally have only one layer of abrasive particles, while sintered diamond abrasive tools can have many layers. However, the geological drill made by electroplating technology can be coated with multiple layers of diamond, and has high wear resistance. Each of the two processes has its own advantages and uses. For small and precise abrasive tools, electroplating process must be used. Electroplating diamond technology has many advantages: low operating temperature, simple equipment, low investment, can produce precision special-shaped products, easy to rework and recover diamond, and so on.
Post time: Feb-10-2023