Plaub qhov zoo ntawm lub log sib tsoo electroplated

1. Kev nyuaj siab

Qhov zoo tshaj plaws ntawmcov log sib tsoo electroplatedyog lawv qhov nyuaj siab. Qhov no yog vim tias cov hlau sib txuas electroplated siv los ua lub log no feem ntau yog ua los ntawm nickel lossis nickel-cobalt alloy. Cov khoom sib txuas no muaj cov qauv ntom ntom uas ua rau cov ntawv sib txuas thiab qhov nyuaj tag nrho. Cov log sib tsoo electroplated muab qhov nyuaj siab dua li tooj dag thiab cov khoom siv abrasives. Kev tsim kho me me ntawm cov log sib tsoo electroplated muab cov txiaj ntsig ntau dua li qhov nyuaj. Thaum siv rau kev sib tsoo, cov log no muab kev ruaj khov zoo dua vim tias lawv cov noob abrasive tau txuas nrog cov hlau substrate. Qhov no ua kom ntseeg tau tias lub log sib tsoo tsim cov txiaj ntsig zoo ib yam txawm tias nyob hauv qab kev ntxhov siab siab. Tsis tas li ntawd, qhov no pab txhawb lub neej ntawm lub log sib tsoo.

2. Qhov porosity qis tshaj plaws

Ib qho tseem ceeb uas ua rau cov log sib tsoo electroplated sib txawv ntawm lwm cov hauv lawv pawg yog qhov tseeb tias lawv muaj qhov porosity qis tshaj plaws ntawm txhua yam cuab yeej abrasive.
Qhov porosity yog ib qho kev ntsuas seb muaj pes tsawg qhov voids nyob hauv ib yam khoom. Qhov porosity ntawm lub log sib tsoo tuaj yeem muaj feem cuam tshuam loj rau kev ua haujlwm zoo thiab kev ruaj khov ntawm lub cuab yeej. Piv txwv li, cov log sib tsoo sintered feem ntau tuaj yeem muaj porosity siab txog li kaum feem pua, uas ua rau lawv txo qis kev ua haujlwm. Cov khoom siv resin lossis bronze-bonded abrasives kuj muaj porosity siab dua li cov khoom plated.
Ntawm qhov tod tes, qhov porosity ntawm electroplated sib tsoo log yog yuav luag xoom. Qhov no ua rau lawv yog cov cuab yeej abrasive density tshaj plaws, txhim khu kev qha tshaj plaws hauv kev lag luam. Qhov porosity qis ntawm electroplated sib tsoo log kuj tseem ceeb thaum xav txog lawv qhov ruaj khov. Cov cuab yeej sib tsoo nrog lub zog zoo tshaj plaws thiab ruaj khov yog qhov tseem ceeb thaum sib tsoo ntau yam khoom siv. Electroplated sib tsoo log muaj zero porosity thiab muab lub zog siab tshaj plaws thiab ruaj khov, ua rau lawv zoo tagnrho rau kev sib tsoo daim ntawv thov uas xav tau kev raug thiab raug. Tsis zoo li sintered log, uas muaj qhov qhib pores, electroplated log yog tag nrho cov hlau sib txuas. Qhov no txhais tau tias cov khoom sib txuas abrasive tau sib txuas ncaj qha rau cov hlau substrate. Qhov no ua rau muaj kev faib tawm ntau dua ntawm cov noob abrasive thoob plaws lub log, ua rau nws tsim cov txiaj ntsig zoo sib xws nrog txhua qhov kev siv. Qhov porosity qis ntawm plated log kuj pab tshem tawm cov teeb meem clogging. Clogging tshwm sim thaum lub log muaj porosity ntau dhau, ua rau muaj kev sib sau ua ke ntawm cov khib nyiab abrasive hu ua swarf. Qhov no tuaj yeem cuam tshuam loj heev rau kev ua haujlwm ntawm lub cuab yeej. Electroplated sib tsoo log yog tsim los tiv thaiv kev clogging los ntawm kev muab cov khoom sib txuas ntom ntom, sib xws, xyuas kom meej tias cov chips raug tshem tawm ntawm qhov chaw sib tsoo.

3. Kev sib xyaw ua ke zoo tshaj plaws

Ib qho txiaj ntsig tseem ceeb ntawm cov log sib tsoo pob zeb diamond electroplated yog qhov sib txuas nruj ntawm cov hlau thiab cov khoom siv abrasive. Cov hlau sib txuas hauv txheej ua haujlwm feem ntau nyob rau hauv cov xuab zeb, tsim kom muaj kev sib txuas uas muaj zog dua thiab ruaj khov dua li lwm hom log. Kev sib xyaw ua ke no ua kom muaj kev sib cuag txaus ntawm cov abrasive thiab cov khoom ua haujlwm, ua rau muaj kev sib tsoo zoo dua. Kev sib sau ua ke ntawm cov txheej ua haujlwm hlau-bonded kuj muaj zog dua, uas txhais tau tias muaj zog tuav siab tshaj plaws. Lub luag haujlwm no yog qhov tseem ceeb thaum sib tsoo cov khoom siv ntawm qhov nyuaj sib txawv.
Cov log pob zeb diamond electroplated tuaj yeem ua tau ntau dua, ua rau lawv zoo tagnrho rau kev sib tsoo cov hlau tawv xws li tungsten carbide. Nrog nws lub zog tuav zoo dua, cov khoom siv abrasive yuav tsis poob tawm ua ntej lub sijhawm, ua rau nws tsis muaj qhov sib piv rau kev txhaj tshuaj hmoov.

4. Qhov siab tshaj plaws

Rau cov log sib tsoo ua los ntawm hmoov, qhov concentration ntawm abrasive hauv txheej ua haujlwm feem ntau yog 50% txog 150%, thiab qhov ntim abrasive yog 10% txog 30%. Qhov concentration abrasive ntawm lub log sib tsoo pob zeb diamond electroplated yog li 200%, thiab qhov ntim abrasive tuaj yeem ncav cuag ntau dua 65%. Qhov concentration siab ntawm cov khoom siv abrasive no ua rau lub neej ua haujlwm ntev dua thiab txhim kho kev ua haujlwm abrasive. Qhov concentration siab ntawm cov khoom siv abrasive hauv cov log sib tsoo pob zeb diamond electroplated yog vim muaj cov txheej txheem tsim khoom tshwj xeeb.
Piv rau cov log sib tsoo ib txwm uas tsim los ntawm kev sib xyaw cov noob pob zeb abrasive nrog cov khoom siv khi thiab nias lawv kom zoo, cov log sib tsoo pob zeb diamond electroplated yog tsim los ntawm electroplating ib txheej ntawm cov noob pob zeb diamond rau ntawm cov hlau substrate. Cov txheej txheem no ua kom ntseeg tau tias cov pob zeb diamond tau faib sib npaug thiab txuas nrog cov hlau substrate, tsim kom muaj kev sib txuas zoo rau qhov ua tau zoo tshaj plaws thaum sib tsoo.

Ntxiv rau plaub qhov zoo no, cov log sib tsoo pob zeb diamond electroplated muaj ntau lwm yam zoo.
Rau ib qho, lawv ruaj khov heev thiab tuaj yeem tiv taus qhov kub thiab txias siab yam tsis poob lawv qhov kev ncaj ncees lossis cov duab. Lawv kuj muab qhov chaw sib tsoo huv si thiab meej, ua rau lawv yog cov cuab yeej zoo tagnrho rau kev siv tshuab precision. Lwm qhov zoo ntawm cov log sib tsoo pob zeb diamond electroplated yog lawv qhov kev hloov pauv tau yooj yim. Lawv tuaj yeem siv rau hauv ntau yam khoom siv, suav nrog cov ntaub ntawv superhard xws li tungsten carbide thiab ceramics. Qhov kev hloov pauv tau yooj yim no ua rau lawv yog qhov kev xaiv nrov hauv ntau yam lag luam suav nrog tsheb, aerospace, thiab electronics.